Our experience and expertise in the Chemical Engineering industries coupled with a strong technical ability allows Kemplant to spearhead and assist with the development of new processes utilizing computerised simulation, modelling, in-house test work, and the provision and operation of pilot plant(s), to effectively prove and scale-up processes, bridging the gap between new technologies and application thereof at industrial scale.
Using the latest technologies and computational software Kemplant is able to create, virtualize, run and subsequently optimize new process designs plus model and simulate existing process plant installations to analyse and resolve problems, debottleneck, increase safety, plant capacity, decrease operating costs and generally improve and enhance the viability of existing processes and plants.
Some of the software used is COMSOL, HYSYS, AFT Impulse, ANSYS, AutoPipe and other.
Modelling and simulating new or existing processes, although initially intrinsically complex and difficult to setup, once established enables a vast array of optimisation to be carried out at a minimal cost to client and requiring no modifications to be made to existing plant or processes. Any changes are only implemented once they have been thoroughly tested under simulation and modelling modes.
Modular Plant design, assembly, construction and commissioning, customized to client’s specific requirements and allowing re-configuration for changes in processes, product specifications or operation is presently being undertaken by Kemplant’s process innovation and design team.
Smaller, easily manoeuvrable and configurable plants are considered as the next step in modern chemical engineering applications, allowing plant and equipment to be re-used, transportable to various sites, compatible and adaptable to a range of processes and technologies, energy efficient, environmentally friendly, safe and fully customisable.